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What's the procedure of process improvement?

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Question added by Mohammad Adel Abd-alaziz , Deputy Operations Director & TPM Facilitator , Egyptian Starch & Glucose Manufacturing Company
Date Posted: 2013/10/03
GOKHAN TASDEVIREN
by GOKHAN TASDEVIREN , General Manager , Ovivo Electric Company

The procedure of Process Improvement PI are;

a) PDCA cycle approach

b) Problem Solving ability of team

c) Team Work understanding

d) Result oriented management

e) Leadership

f) Change Management

 

Without the procedure described above the process improvement PI is a chance!

Adeel Shafiq
by Adeel Shafiq , Maintenance Manager , Aujan Coca Cola Beverages Company

The first thing that process improvement requires is deep analytical knowledge of the process! 

First step is to get a layout of the process, its processing modules and stops, and categorize each activity into one of the following:

1) Value Addition

2) Waiting for process

3) Movement

4) Transport

5) Storage

 

This would be a detailed activity that would go into detail and dig down hidden losses (Movement, Unnecessary Transport, Waiting). 

Once the losses are identified, ideas can be developed about how to reduce those losses and improve the over all process.

 

Following LEAN methodology can identify many losses in the process and give fruitful results. 

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