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Why do we develop Process improvement plan?

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Question added by Muhammad Farooq , QA-QC MANAGER , AL Bawani contracting co.
Date Posted: 2016/05/21
Adnan Ahmad
by Adnan Ahmad , Senior Electrical Engineer , Engro Polymer and Chemicals ( Petrochemical Plant)

Process Improvement Plan development is necessary in order to Achieve the following.

1 Sustainability of any chemical business is directly dependent on Process Improvement Plan.

2 Through Process Improvement Plan the overall efficiency of the system is enhanced in order to reduce the production cost.

3 Under process improvement plan leak prevention plan is developed and certain piping metallurgy is improved to reduce the risks and Process fluid leakages. Through this process overall plant availability is increased resulting enhanced production figures.

4 Process improvement plan is developed in order to identify the capex projects in upcoming future and to identify the total shutdown jobs list.

 

 

Hany Farahat Mohamed Ahmed
by Hany Farahat Mohamed Ahmed , MEP Project Manager , LEEDS

to improvment weak points or bottlenecks in business operations. By identifying those weak points, 

Reduce process completion time.

 Improve process efficiency and quality

It’s basically because of the following benefits:

1.       Eliminating Waste (Remove unproductive steps)

2.       Increase productivity/ speed

3.       Remove non value added steps

4.       Increase interdepartmental coordination

5.       Customer focus

Understanding of LEAN or Six Sigma principles would give you a better  clarity.

 

This enhances quality improvement, optimize use of available resources and increase uniformity and reduce variation in product or service. This will finally result in overall productivity. 

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