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What is capacity planning and what are its levels in Manufacturing Planning & Control (MPC) system?

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Question added by Mohammad Tohamy Hussein Hussein , Chief Executive Officer & ERP Architect , Egyptian Software Group
Date Posted: 2014/06/17
zafar abbas minhas
by zafar abbas minhas , Freelance Writer , DAILY MASHRAQ

AGREED BY ALL

amer jayyousi
by amer jayyousi , Business Development Consultant , freelance

i believe it is a mothod and a process to control  and manage effeciently and effectively the manufacturing or delivery process through the well planned constant flow of material and components,man power,equipment and other resources to meet customers demand through the utilization of in house manufacturing,subcontracting,and sometime other sources.it has three stages short term,intermediate,and long term.

Right now I cannot give perfect answer and also do not want to copy paste answer from google, which I have not done till yet. I will get back to you, as right now I am integrating the same in manufactruing ERP for a company, let me get complete it, I will be get back to you,

Thanks

Mohamed Elsafty
by Mohamed Elsafty , مدير إدارة التخطيط , مجموعة شركات يونيفرسال

You Can Not Send A Production Plan - Or Any Kind Of Plans - To Any Deprtment Asking Them To Achieve It Without Being100% Sure That They Can Make It With The Available Tools They Have .. These Tools Could Be Equipments , Machins , Manpower , ... etc.

Therefore You Must Send Along With Your Plan Another Report Containing The Procedures Of How To Acheive This Plan With The Available Tools, This Report Is Called Capacity Planning.

Mohammad Tohamy Hussein Hussein
by Mohammad Tohamy Hussein Hussein , Chief Executive Officer & ERP Architect , Egyptian Software Group

Capacity planning is identifying the availability of production capacities required to implement the production plan. It is carried out at the five following levels ranging from large aggregation of capacity for long time periods to very detailed machine scheduling for time intervals of an hour or less:

·         Resource planning

·         Rough-cut capacity planning

·         Capacity requirements planning

·         Finite loading

 

·         Input/output analysis

Ahmed Fathy
by Ahmed Fathy , Business Development Director - MBA - PMP - EBRD International advisor , International Casting & Modern Industries

i am sorry i cant understand the question

Jubish Mon V T
by Jubish Mon V T , Logistics Executive , Century Mechanical Systems Factory LLC

Its all about planing of resources and making it sure that these readily available during implementation of any that can be a  project for implementing softwares, setting up new sectors etc

Perfect and simple example for Capacity Planning is cooking food:

Example:Before Making a tea you should be ready with its all ingredients otherwise later as a result you can give a new name to it AND If u plan properly u can have a Nice tea for this evening.. Regarding with MPC i swear i dont know explain it.. I think this tea covers that to as an example.

 

I request you all please do correct me if am answering wrong as  am not that experienced am  just2 years old kid in proffession.. I never hesitate to tell the truth.

Tapas Roy
by Tapas Roy , Operations Head , Glass Processing Industry

Question is:- What is capacity planning and what are its levels in Manufacturing Planning & Control (MPC) system?

For me simple answer is:

Capacity planning is what equipments, Process & Resources will permit to produce. (It depends based on your facility trend, what % you have to consider. In general it consider80% +).

And that to be linked with your procurement.

Manufacturing Planning & Control (MPC) system is: -

What is your sales forecast? And how to control or acheive it?

Both are corelated. If your Production is90%+ (Based on Capacity) and sales is more that100%+ then you have to think to expend your manufacturing or supply business.

Other way if your production / supply capacity is more and sales is less then you have to expand your sales area or reduce your manufacturing time / resource to save some money.

There are micro plan further as weekly, monthly, quarterly, half yearly and yearly.

And Production, Supply, Procurement, Maintenance, contingencies all are coorelated in this micro / macro plan for a professional business module.

 

hossam azzam
by hossam azzam , Fast food restaurant,s manager. , alexandria-egypt

I think i agree with M. : Amer & M. : Abubaker too

Capacity planning is an evaluation of the supply capability to deliver the S&OP plan over the entire horizon also to validate any applicable S&OP interplant & inventory build recommendations. Capacity balancing is done on3 horizions as follow: 1- Rough cut capacity planning (RCCP): where the capacity is assessed versus the demand (S&OP figures) for18 Months horizion to assess the potential demand peaks and plan contingency from inventory standpoint like pre-building or sourcing from other plants, the buckets are seen on monthly basis in the RCCP scenario 2- Short term planning: Capacity is being assessed here for3 months horizon on weekly buckets to manage the peaks of demand in capacity constrained weeks and pre-building scenarios due to forseen public holidays for plants. 3- Daily planning: scheduling the daily plan and communicating it to Manufacturing team, and explaining the most constrained technologies and overall help needed through the month. 

There are3 types of capacity planning in MPC:

1- Resources Planning on S&OP level.

2- Rough Cut Capacity Planning (RCCP) on Master Planning Level.

3- Capacity Requirement Planning on MRP level

 

 

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