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What is the difference between conductor AAAC and ACSR for OHTL?

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Question added by Ali Sajid , Sr. Quantity Surveyor , Habib Rafiq (Pvt.) Limited
Date Posted: 2013/09/28
Jijohn Devassy
by Jijohn Devassy , mep engineer , Al Hajiry Trading llc

AAAC (All Aluminum Alloy Conductors)

  • AAAC are made out of high strength Aluminum-Magnesium-Silicon alloy.
  • AAAC with different variants of electrical grade Alloys type 6101 and 6201.
  • These conductors are designed to get better strength to weight ratio and offers improved electrical characteristics, excellent sag-tension characteristics and superior corrosion resistance when compared with ACSR.
  • Equivalent aluminum alloy conductors have approximately the same ampacity and strength as their ACSR counterparts with a much improved strength-to-weight ratio, and also exhibit substantially better electrical loss characteristics than their equivalent single layer ACSR constructions. The thermal coefficient of expansion is greater than that of ACSR.
  • As compared to conventional ACSR, lighter weight, comparable strength & current carrying capacity, lower electrical losses and superior corrosion resistance have given AAAC a wide acceptance in the distribution and transmission lines.

Features

  • High strength to weight ratio
  • Better sag characteristics
  • Improved electrical properties
  • Excellent resistance to corrosion
  • Specifications
    • Higher Tensile Strength
    • Excellent Corrosion Resistance
    • Good Strength to Weight Ratio
    • Lower Electrical Losses
    • Moderate Conductivity –52.5% IACS

Typical Application

  • Transmission and Distribution applications in corrosive environments, ACSR replacement.

 

 ACSR (Aluminum Conductor Steel Reinforced)

  • Aluminum Conductor Steel Reinforced (ACSR) is concentrically stranded conductor with one or more layers of hard drawn 1350-H19 aluminum wire on galvanized steel wire core.
  • The core can be single wire or stranded depending on the size.
  • Steel wire core is available in Class A ,B or Class C galvanization for corrosion protection.
  • Additional corrosion protection is available through the application of grease to the core or infusion of the complete cable with grease.
  • The proportion of steel and aluminum in an ACSR conductor can be selected based on the mechanical strength and current carrying capacity demanded by each application.
  • ACSR conductors are recognized for their record of economy, dependability and favorable strength / weight ratio. ACSR conductors combine the light weight and good conductivity of aluminum with the high tensile strength and ruggedness of steel.
  • In line design, this can provide higher tensions, less sag, and longer span lengths than obtainable with most other types of overhead conductors.
  • The steel strands are added as mechanical reinforcements.
  • ACSR conductors are recognized for their record of economy, dependability and favorable strength / weight ratio.
  • ACSR conductors combine the light weight and good conductivity of aluminum with the high tensile strength and ruggedness of steel.
  • In line design, this can provide higher tensions, less sag, and longer span lengths than obtainable with most other types of overhead conductors.
  • The steel strands are added as mechanical reinforcements.
  • The cross sections above illustrate some common stranding.
  • The steel core wires are protected from corrosion by galvanizing.
  • The standard Class A zinc coating is usually adequate for ordinary environments.
  • For greater protection, Class B and C galvanized coatings may be specified.
  • The product is available with conductor corrosion resistant inhibitor treatment applied to the central steel component.

Features

  • High Tensile strength
  • Better sag properties
  • Economic design
    • Suitable for remote applications involving long spans
    • Good Ampacity
    • Good Thermal Characteristics
    • High Strength to Weight Ratio
    • Low sag
    • High Tensile Strength

Typical Application

  • Commonly used for both transmission and distribution circuits.
  • Compact Aluminum Conductors, Steel Reinforced (ACSR) are used for overhead distribution and transmission lines.

 

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