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What are the main obstacles when applying lean manufacturing system?

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Question added by Ehab ameen , development manager , comex
Date Posted: 2016/05/23
Sameh Emad El Din Zohdy
by Sameh Emad El Din Zohdy , Chief Production Engineer - PP-R/PE injection dept. & PP-R/PE extrusion dept. , Gulf manufacturing co.

the main obstacles is: resisting the change 

PRAKASHBHAI PANCHAL
by PRAKASHBHAI PANCHAL , PRODUCTION,PLANNING AND QUALITY CONTROL ENGINEER , SAFEX ENGINEERS PVT. LTD.

Proper planning is require when we are appling lean manufacturing system.

 

Vishnu Dixit
by Vishnu Dixit , Factory Head and Vice President ( Plant Operations) , Jakson Limited India

customer tact time and plant takt time should be equal

Ahmed Alsaigh
by Ahmed Alsaigh , Quality Manager , General Electric - Saudi Arabia

identifying the wastes in produciton lines

  1. Inadequate communication across the spectrum of the organisation and workforce  resulting into low workforce commitment.
  2. Inadequate Planning and inadequate new/modified processes.
  3. Constraints in change of layouts.
  4. Inadequate/Unoptimised  partnering with Vendors.
  5. Improper Inventory Management.
  6. Challenges in set up of jobs.

Ehab ameen
by Ehab ameen , development manager , comex

Culture and the commitment of the administration in support of the application. to get the results and motivate employees to think and dissatisfaction with reality whatsoever and find always the best in everything we do from activities no matter how simple

 

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